Wire EMD

Achieve unmatched precision for your most demanding designs. Our wire EDM services excel in machining complex geometries, tight tolerances, and hard-to-machine metals — all with exceptional accuracy and reliability.

Precision Wire EDM Machining with Topmetry

Intricate Cuts. Exceptional Accuracy. Zero Compromise.

At Topmetry, we harness the power of Wire Electrical Discharge Machining (EDM) to deliver precision-cut metal components with extraordinary accuracy. Using a continuous strand of electrically charged wire submerged in dielectric fluid, our EDM machines remove material without contact — making it the ideal solution for extremely hard materials, fine details, and delicate features.

Wire EDM allows us to create intricate contours, narrow slots, tiny holes, and sharp internal corners in a wide range of conductive metals — including tool steels, titanium alloys, and hardened materials that traditional CNC machining can’t easily handle.

This non-contact process generates no mechanical stress on the workpiece, ensuring tight tolerances and superb surface finishes. Whether you need high-precision parts for aerospace, medical devices, automotive tooling, or micro-manufacturing, Topmetry’s EDM specialists are ready to meet your requirements with unmatched consistency.

Topmetry Wire EDM Machining Capabilities

Our advanced wire EDM systems are built to handle parts of varying sizes and geometries, with repeatable precision. Whether you're developing micro-components or intricate molds and dies, we’re equipped to support your prototyping and production needs with speed and accuracy.
Capability Small Parts Medium Parts Large Parts
Maximum Length (mm)
50 100 500
Maximum Width (mm)
30 70 300
Maximum Height (mm)
10 40 150
Minimum Thickness (mm)
0,5 1 5
Tolerances
±0.005 mm ±0.01 mm ±0.03 mm

Wire EDM Materials

Our wire EDM services are optimized for cutting a wide range of conductive metals — from lightweight aluminum to hardened tool steels. Whether your parts require high wear resistance, corrosion protection, or exceptional strength-to-weight performance, we deliver tight-tolerance results with no compromise on material integrity.
Stainless Steel
Stainless Steel
Excellent corrosion resistance and strength make stainless steel ideal for precise, durable parts used in medical, food-grade, and industrial applications."
Titanium
Titanium
Combining high strength-to-weight ratio and biocompatibility, titanium is perfect for aerospace and medical parts that demand lightweight performance and extreme reliability."
Steel & Hardened Tool Steel
Steel & Hardened Tool Steel
Offers exceptional toughness and wear resistance, making it ideal for cutting tools, molds, and components requiring high strength and precision in harsh environments."
Aluminum
Aluminum
Lightweight, corrosion-resistant, and conductive, aluminum is easily machined with wire EDM, making it ideal for creating intricate parts with tight tolerances."
FAQs

FAQs About Wire EDM

What is Wire EDM used for at Topmetry?
Wire EDM is perfect for producing intricate shapes, sharp inside corners, and tight tolerances in hard metals that are difficult to machine by conventional methods.
We can cut conductive metals such as tool steel, stainless steel, titanium, copper, brass, and aluminum.
We can achieve tolerances as tight as ±0.002 mm with excellent edge quality.
Yes. We use it for both one-off precision components and high-volume production tooling inserts.
It can be more costly per part than standard machining due to slower cutting speeds, but it’s often the only way to achieve certain shapes or tolerances.
We inspect every part using CMM and optical measurement systems to ensure precision.

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